Jaguar XK8 Technical
Service Bulletin (TSB) |
C-03 |
on-Plug ignition coil
AJ27 |
L-03 |
Diode - Rear Tail Lamp
Trunk Harness |
1-224NAS |
Mandatory Tool -
Midtronics PSC-550 Vehicle Power Supply |
1-186 |
Using WDS To
Program/Configure Control Modules – Common Issues/Solutions –VID
Block – Background Information |
3-158 |
Wood Veneer Repair
Program |
7-22 |
Headlamp Adjustment |
100-03 |
Torque Wrench – Using
with Extensions |
100-16 |
Introduction of Extended
Life Coolant (XLC) –Identification – Usage |
100-17 |
Engine Oil Capacity
–Increased Level –New Dipstick |
100-21 |
Engine Vibration/Noise
Above 1000 RPM –Oil Pump Resonance –Install Revised Oil Pump |
100-22 |
2003 MY XK Range Product
Update –Vehicle Specification Changes and Feature Enhancements |
100-23 |
Drive Belt Noise After
Cold Start –Supercharger –Revised Drive Belt Available |
100-24 |
Buzzing/Knocking Noise
After Start Or With Ignition On – Adaptive Speed Control Module –
Repair Procedure |
100-35 |
Special Tool 206-066A
–Does Not Fit Revised Hub Assembly –Modification Procedure |
100-36 |
Engine Drive Belt –Noise
Issues –Diagnosis |
30TI-01-2005 |
Programming seat weight sensors |
204-01 |
Front Suspension – Noise Diagnosis |
204-02 |
Front Wheel Hub –
Accumulation Of Excess Grease – Grease Deflector Ring |
204-03 |
Knocking Noise – Rear
Subframe Bushing –Modification Procedure |
204-05 |
Monostrut Bushing
Replacement Tool –Special Tool 204-201 |
204-06 |
Chrome Wheels – Change Of
Specification –Service Action S817 |
204-10 |
Rear Suspension Hub
Carrier Fulcrum Bolts –Revised Specification –Replace – Service
Action S468 |
204-12 |
New Splitter Tool – Lower
Ball Joint |
204-15 |
Vibration Felt Through
Steering Wheel or Seats – Wheels/Tires –Diagnostic Procedure |
204-16 |
Replacement Stabilizer
Bar Bushings –Lubricate Before Installing |
204-17 |
Vibration/Shimmy –Tire
Radial Force Variation –Optimizing Wheels And Tires |
204-18 |
Permanent ‘High Spot’
Marking On Tire Inboard Sidewall –Information |
204-19 |
Shock Absorbers –Revised
Warranty Replacement Policy |
204-S499 |
Lower Wishbone Front
Bushing –Change Of Specification –Service Action S499 |
205-02 |
Drive Shaft Fasteners –
Revised Torque Specifications |
205-03 |
Oil Leak – Pinion Oil
Seal – Replace Pinion Drive Flange/Oil Seal Assembly –Procedure
Not In Workshop Manual |
205-04 |
Differential Pinion Oil
Seal –Correct Special Tools |
205-05 |
Driveshaft Universal
Joint Bolts –Revised Torque Specification –Service Action S822 |
206-01AM |
Parking Brake – Poor
Release –Repair Procedure |
206-02 |
Scraping Noise – Front
Brake Disc Shield –Install Washer |
206-03 |
Incorrect
Torque Specification – Front & Rear Brake Caliper Retaining Bolts
& Guide Pins |
206-04 |
Brake Disc Vibration
–Diagnosis –General Information |
206-06 |
New Special Tool 206-066A
– ABS Rotor Nut Socket (Version 2) |
206-07 |
Selector Lever
difficult Shift From Park-Brake Lamps Remain Lit - Failsafe
Message - Revised Brake Pedal And Switch |
206-08 |
Uprated Front Brake Discs
and Calipers –Running Change |
206-09 |
Brake Calipers –Separate
Serviceable Parts –Repair Policy |
206-11 |
Vibration When
Braking (Comeback Visits) – Brembo Brakes –Disc/Hub Optimization
Procedure |
206-12 |
Brake Caliper Flexible
Hose –Washer Now Available Separately |
211-01 |
Steering Rack – Leak at
Transfer Pipe Union Nut – Replace O-rings |
211-02am |
Steering Rack –Oil
Seal/Pinion Valve Housing –Replacement |
211-03 |
PAS System – Pressure
Testing |
211-05 |
Noisy Servotronic II
Steering Racks –Revised Restrictors/Transfer Pipes –Replacement
Kits |
211-06 |
Steering Rack Knocking Or
Rattling –Revised Lower Steering Column/Rack Return Line – Repair
Procedure |
211-S506 |
Power Steering Pump Valve
Bore –Incorrect Machining –Service Action S506 |
2/10/02 |
2000
XJ Timing4 Not sure it will apply to XK8/R but wanted to list
it as a FYI Primary Timing Chain LH |
303-01 |
Drivability Concerns
After Repair –Resetting ECM Adaptation |
303-02 |
Releasing Drive Belt –
Tool and Procedure |
303-03 |
Exhaust Manifold –
Retaining Bolts –Removal Procedure |
303-04 |
P1609 – Pinpoint Test
–Revised Procedure |
303-05 |
Crankshaft Damper – Loose
–Repair Procedure |
303-06 |
Part Load Breather Line –
Proper Routing |
303-07a |
EGR System – Deleted on
North American Specification (NAS) XK8 Vehicles |
303-08 |
DTC P1396 (VVT Solenoid
Malfunction - B bank) –Diagnosis and Repair |
303-09 |
Coolant Specification Change –Coolant D542 (Yellow) |
303-10 |
Crankshaft Damper – Split Cone Locking Method – Removal Tool |
303-11a |
Poor Heater Performance –Coolant Specification Change –Repair
Procedure |
303-12 |
Elevated Idle Speed –Cold Start & Warm-up –Base Idle
Specifications |
303-13 |
Engine Block Heater – Install Power Cord –Service Action S686
–Canadian Market Vehicles Only |
303-14 |
Low
Coolant Level –Warning Lamp Illuminated |
303-15 |
Cooling System Bleed
Lines - Correct Routing - Model Year Differences |
303-17 |
Special Tool 303-623 –Release Tool for Quick-fit Connectors |
303-13 |
Special Tool 307-010-05 – Test Adapter For Oil Pressure Gauge |
303-19 |
Crankshaft Main Bearing &Connecting Rod Tools |
303-20 |
Engine Lifting & Mounting Brackets –Special Tools 303-536 &
303-537 |
303-21 |
Valve Seat Cutter Pilot –Special Tool 303-139-05 |
303-22 |
Crankshaft Rear Oil Seal Remover/Installer – Special Tool 303-538 |
303-24 |
Limited Throttle Opening –Secure Throttle Cable Adjusting Nut
–Recall R466 |
303-26 |
Oil
Weep – Rear Face of Cylinder Heads |
303-27a |
PAS
Pump Drive Pulley Bolts –Check Torque – Service Action S462 |
303-28 |
Revised Camshaft Drive Operations –Use Ball-ended Hex Drive Bit |
303-29 |
Idle Quality - Spark
Plugs - Revised Gaps |
303-30 |
Noise During Start Up
–Install Revised Timing Chain Tensioners |
303-31 |
Replacement Cylinder
Heads – Preparation for Normally Aspirated Engines With VVT
Feature – Procedure |
303-32 |
Continuously Variable
Valve Timing –CVVT Unit Retaining Bolt –Revised Torque Not In
JTIS |
303-34a |
ECM Replacement –Engine
Management Questionnaire –Reporting Requirements |
303-35a |
Difficult Cold Start –
Normally Aspirated Engines – ECM Flash Reprogramming –Service
Action S479 |
303-36 |
Removing Redundant EGR Pipe –Authorized Modification –Service
Action S831 |
303-38 |
Poor Start –Fuel Line Knocking Noise –Repair Procedure |
303-39 |
Long Cranking – Difficult Warm/Hot Start –Diagnosis Procedure
–AJ 26 Normally Aspirated Engines |
303-40 |
Broken Stub Pipe on Cruise Control Vacuum Actuator –
Warranty-return Throttle Bodies –AJ26 Engines |
303-43 |
Drivability Diagnosis – AJ 26 Engines |
303-44 |
Spark Plug "Blow-by
Stain"/Corona Stain - Spark Plug Function Not Affected -
Replacement Unnecessary |
303-46 |
Check Engine Mil
Illuminated - DTC P0442, P0445, P0446 - Replace Canister Control
Valve |
303-47 |
Hesitation, Surging, Detonation, Poor Throttle
Response/Acceleration –Diagnostic Flowcharts – AJ 26 Engines |
303-48a |
Coolant Leakage -
Heater Hose - Repair Procedure |
303-49 |
“Restricted Performance” Displayed on Message Center – Limp Home
Mode –AJ27 SC Engines – Reflash ECM |
303-50 |
Engine Oil Leakage –Loose Oil Cooler Lines –Install Modified
Cooler Pipes |
303-51 |
Oil
Leaks From Oil Filter –Filter Loosens –Revised Tightening Method |
303-52 |
Difficult Or Non-Start/Hesitation –Normally Aspirated AJ 27
Engines –Reflash ECM |
303-53 |
Hesitation When Cold –Supercharged AJ 27 Engines –Reflash ECM |
303-54 |
Overheating –Thermostat Stuck Closed –Revised Thermostat
Available |
303-55 |
Hard Start/non start
condition - AJ26 Engines - Diagnostic Flowcharts |
303-57a |
Loss Of Engine Performance –Intake Ducts Loose –Install Revised
Parts |
303-58 |
Check engine MIL -
DTC P0121 Flagged - Connector Material Mismatch - AJ27 Engines -
Modify Harness's |
303-59 |
Chirping Noise From
Accessory Drive Belt –Misaligned Belt –Replace FEAD Tensioner |
303-60 |
Coolant Pumps -
Identifying impeller Material - Pump Replacement Guidelines |
303-61 |
Fuel Vapor Odor In Interior –Convertible Models Only –Repair
Procedure |
303-62 |
Ticking Noise From
Left Side Footwell - EVAP Canister Purge Valve - Repair
Procedure |
303-62a |
Ticking Noise From Left side Footwell –EVAP Canister Purge Valve
–Repair Procedure |
303-63 |
Fuel Smell Or DTC
P0455 EVAP System - Repair Procedure |
303-66 |
Engine Pinging –Check Long And Short Term Fuel Trim –Repair
Procedure |
303-67 |
Rough Idle/Hesitation –Contaminated Fuel Injectors –Cleaning
Procedure |
303-68 |
Start-up and Idle Rattle –Primary Or Secondary Chain Tensioner
–Replace |
303-S490a |
Possible Alternator Mounting Bracket Contact– Replace Front
Auxiliary Drive Belt –Service Action S490 |
303-S498 |
"Engine Fail Safe"
displayed - Replace Throttle Body
- Normal Aspirated Vehicles Only - Service Action S498 |
303-S498a |
“Engine Fail Safe” Displayed –Replace Throttle Body – Normally
Aspirated Vehicles Only – Service Action S498 |
303-S514 |
Throttle Closed
Position Operation |
303-S514 |
Operation Of Throttle While In Closed Position –Service Action
S514 |
303-S701 |
Check Engine MIL Illuminated/Excess Engine Noise – Replace
Cracked EGR Transfer Pipe– Service Action S701 |
303-S704 |
A-Bank Camshaft Sensor Harness Contacting EGR Pipe –
Check/Install Tie Strap –Service Action S704 |
303-S837 |
Corroded Pipe For Canister Close Valve –Replace Pipe –Service
Action S837 |
303-S841 |
Corroded Filter Vent
Pipe - Canister Close Valve |
303-S844 |
P1111 System Readiness Flag Fails to Set .Reprogram ECM .Service
Action S844 |
303-S845 |
Corroded Filter Vent Pipe –Canister Close Valve –Service Action
S845 |
303-S846a |
Oil
Cooler Feed Pipe/Hose Failure –Inspect/Replace Hose –Service
Action S846 |
307-01-1 |
Selector Lever Cable –Adjustment
Procedure –Not In Workshop Manual |
307- 01 |
Harsh Transmission Shifts
or Noise During Shifts |
307-03 |
Replacing Valve Body – ZF
5HP 24 E –Replacement Procedure –Not In Workshop Manual |
307-11
|
ZF 5HP24 – Replace Transmission –Recall R478 |
307-14 |
Shift Quality Issues/Harsh Engagement With Engine Cold – ZF
5HP26 –Install New Transmission Control Module |
307-15 |
MIL Illumination -
DTC P0741 - Replace Torque Converter |
307-R513 |
Incorrect Gear Selection .ZF 6 Speed
Automatic Transmission .Recall Action R513 |
309-S501 |
Exhaust Gas
Recirculation (EGR) Transfer Pipe - Replace - Service Action
S501 |
310-06a |
All Drivability
Issues/Engine Non-start –Carbon Deposits on Throttle Blade
–Cleaning Procedure – AJ26 Engines |
310-09 |
EVAP DTC P0455 (Gross
Leak) Present - XK Vehicles Only - Background Information For
Diagnosis |
310-S509 |
Fuel Filler Cap Difficult To Install/Check
Engine MIL On – Revised Fuel FillerCap – Service Action S509 |
413-02 |
Control Modules -
PECUS Display Messages |
413-03 |
Intermittent
Illumination of Instruments/False Warning Messages - Harness
Connector Latch |
413-S484 |
Instrument Pack
Assembly - CAN Failure - service Action S484 |
414-06A |
Intermittently Discharged Battery –Diagnostic Procedure |
415-06 |
In-Car Entertainment
- Radio Selectable Features |
417-05 |
Headlight -
Condensation |
418-03 |
Control Modules -
Compatibility - Interchanging Between Vehicles |
418-10 |
wiring Change -
Drivers Seat control Module - Modification Instructions |
419-05r |
Garage Door Opener
–Programming Procedure |
501-01 |
Convertible Soft Top –
Manual Closing Procedure |
501-06 |
Damaged Cup Holder
Mechanism –Replace Mechanism Only –Repair Procedure |
501-11 |
Convertible Top
electrical System - Component Descriptions & Diagnosis |
501-33 |
Convertible Top
Operating Slowly |
501-39 |
Airbag Deactivation
Switch Installation Instructions - USA Vehicles |
501-42 |
Poor Seat Heating -
Install Later Specification Seat Heater Pads - Installation
Procedure |
501-49 |
Rear Quarter Window
Failure |
501-51 |
Memory Systems -
Driver's Seat, Steering Column, Door Mirrors - Diagnostics |
501-52 |
Wind Noise, Water Leaks,
Split Door Seal –Door Glass Height –Check/Adjust Procedure |
501-53 |
Water Entry Into Vehicle
–Possible Causes –Guidelines |
501-54 |
Door Latch
Issues –Door Ajar Switch Now Available Separately –Replacement
Procedure |
501-55 |
Supplemental Restraint
System (SRS) –Flash Codes & PID Code Definitions –Diagnostics |
501-57 |
Door Trim Panel Loose or
Adrift –Upper Rear Retainer Clip Bracket –Repair |
501-58 |
Head Restraint
Inoperative –Drive Cable Not Fully Engaged In Gearbox –Repair
Method |
514s |
Throttle Closed Position
Operation |
501-T836 |
Occupancy Sensing
System - Activation Procedure - Service Action T836 |
600-02 |
Pressure Washing Vehicles
–Cleaning & Detailing Chemicals |
600-03a |
Blockage Of Part-Load
Breather |
901-01 |
Squeaking Interior Trim –
KRYTOX Fluid For Trim Refinement Applications |
910-02 |
Creaking Noise from
Windshield and Fascia Area – Plenum Contacting Body Braces
–Repair Procedure |
910-03 |
Noise From Front of
Vehicle –Cooling Duct Vibration –Repair Procedure |
910-05 |
Squeak/Rattle From Fascia
Area –Check Bulkhead Brace Fasteners |
910-07a |
Creak From Seat Riser
Mechanism –Front Seat Frame |
901-08 |
Squeaks & Rattles
–Service Kit –Guidelines for Usage |
910-09 |
Rattle – Rear of Vehicle
Underbody –Repair Procedure |
910-11 |
Squeaks & Rattles
–Diagnostics –Repair Methods |